CUSTOMER PROBLEM
A large apparel manufacturing facility lacked real-time visibility into individual sewing machine performance and operator productivity. Bottlenecks, machine breakdowns, and operator inefficiencies were difficult to detect, limiting production optimization.
UTECH’S SOLUTION
Utech installed machine monitoring units on each sewing machine to capture live operational data. A custom digital leaderboard was developed and displayed on large LED screens to show performance rankings. An HMI system was also introduced for operator communication and digital breakdown logging.
BENEFITS TO CUSTOMER
The factory achieved higher productivity through gamification, faster supervisor response using real-time data, streamlined maintenance through digital logs, and a more transparent and motivated production environment.
